Business Details
34 Years
experience
Emergency
services
Your Trusted Partner for Predictive Analytics & Process Optimization
ECG Engineering Consultants Group is a progressive technology company composed of engineers and industry veterans with deep roots in real-world plant operations. Since 1992, we have specialized in delivering innovative software solutions and engineering services to optimize industrial processes, particularly in power generation. Our expertise spans predictive analytics, process visualization, and custom software development, leveraging decades of experience with platforms like the Aveva PI System. We pride ourselves on combining technical excellence with practical industry knowledge to help clients maximize equipment uptime, improve operational efficiency, and achieve strategic business goals.Our global clientele benefits from tailored solutions, 24/7 support, and a commitment to transforming complex data into actionable insights. With headquarters in Akron, Ohio, we serve customers across North America, Europe, Asia, and Australia through a combination of out-of-the-box products and bespoke integration projects.
Services
Predict-It
Glance
E-Notification
AccuTrack
Roll-Bowl COP
Details
- Year established: 1992
Highlights and features
- We offer 31+ years of experience in industrial process optimization and software development.
- Our team includes Aveva PI System experts and Microsoft-certified developers.
- We provide 24/7 technical support and customizable maintenance agreements.
- Our solutions integrate predictive analytics with real-time data visualization.
- We deliver tailored engineering services for power generation and industrial sectors.
Associations and certifications
- Microsoft Silver Certified Partner
What people say
Intuitive interface
Cost savings
Fantastic to work with
Seamless implementation
Reduced human resources
Services
Predict-It
Predict-It uses advanced pattern recognition to monitor industrial equipment health in real-time. By analyzing data from Aveva PI Systems, it identifies performance degradation and predicts potential failures before they occur. This solution enhances equipment reliability, reduces maintenance costs, and minimizes unplanned downtime for power generation and industrial clients.
Glance
Glance provides real-time graphical visualization of process data through HTML5-compatible interfaces. Supporting OPC and Aveva PI Systems, it enables mobile access to live and historical data, streamlining operational decision-making. Its intuitive design requires minimal training while offering scalable, customizable visualization solutions for industrial environments.
E-Notification
E-Notification delivers enterprise-wide alerts and reports based on real-time process data. Integrating with Aveva PI Systems, it sends notifications via email, SMS, or mobile devices, enabling rapid response to critical events. This service improves operational efficiency through automated reporting and customizable alarm configurations for industrial applications.
AccuTrack
AccuTrack offers real-time inventory management for coal and reagents in power plants. By integrating online analyzers and bunker modeling, it optimizes fuel blending, ensures environmental compliance, and provides detailed forecasting. This system enhances fuel efficiency while reducing operational costs through precise tracking and reporting.
Roll-Bowl COP
Roll-Bowl COP analyzes coal pulverizer performance using patented diagnostic techniques. It detects wear, structural issues, and operational inefficiencies to prevent forced outages. By optimizing mill settings, this service extends equipment life, improves boiler performance, and reduces maintenance costs for coal-fired power plants.
People
Michael Santucci
President
Mechanical Engineer with expertise in predictive analytics and equipment maintenance. Founded ECG in 1992 after roles at Babcock & Wilcox and FirstEnergy. Leads innovation in industrial process optimization while managing daily operations.
James Scavuzzo
Vice President
Licensed Professional Engineer specializing in software integration and design. Joined ECG in 1994 as a co-op and developed initial software products. Oversees software conception and development while managing business operations.
Questions
What industries does ECG serve?
ECG primarily serves power generation, oil and gas, chemical, and wastewater treatment industries with predictive analytics and process optimization solutions.
Do ECG's products integrate with existing systems?
Yes, our solutions integrate with Aveva PI Systems, OPC servers, and existing control infrastructure to leverage your current process data investments.
Is mobile access available for ECG software?
All major products including Glance and E-Notification offer full mobile compatibility through HTML5 interfaces and native device applications.
What support options are available?
We offer 24/7 technical support, customizable maintenance agreements, online documentation, and product community forums for all software solutions.
How does Predict-It improve equipment reliability?
Predict-It uses advanced pattern recognition to detect early signs of equipment degradation, enabling proactive maintenance that reduces unplanned downtime by up to 40%.
Can ECG develop custom software solutions?
Yes, our team creates tailored software solutions combining 31+ years of power plant engineering experience with Microsoft technology expertise for unique client needs.
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