Business Details
25 Years
experience
Your Trusted Partner in Optomechanical Engineering
Welch Mechanical Designs has been a leader in optomechanical engineering and manufacturing since 2001. Our team of engineers and machinists collaborates closely to deliver high-precision optical systems tailored to commercial, military, and scientific applications. Specializing in telescopes, lasers, and ruggedized optical systems, we combine advanced technologies like Single Point Diamond Turning with FAA-certified processes to ensure performance in extreme environments. With expertise in custom engineering and rapid prototyping, we serve clients ranging from startups to major prime contractors. Our commitment to quality is reflected in our rigorous engineering process, which includes concept development, detailed design, and post-delivery support. We maintain state-of-the-art manufacturing capabilities, including CNC machining, Mil-Spec welding, and optical coatings, to meet tight tolerances for projects of all scales.Clients consistently return for our responsive service, competitive pricing, and ability to translate complex requirements into detailed statements of work. Our global partnerships and in-person/on-site consultation options further enhance our ability to meet diverse client needs. From lightweight electronic racks to high-spectral-resolution LiDAR systems, we prioritize innovation and precision in every project. This dedication has positioned us among the world leaders in optical design and manufacturing, serving government research centers, commercial systems providers, and university research institutions worldwide.
Services
Optomechanical Engineering
Single Point Diamond Turning
Precision Optics Manufacturing
CNC Machining
Mil-Spec Welding
Optical Coatings
Rapid Prototyping
Telescope Design
LiDAR Systems
Custom Electronics Racks
Details
- Year established: 2001
Highlights and features
- We offer 24 years of experience in optomechanical engineering since 2001
- Our team provides FAA-certified design and manufacturing processes
- We deliver rapid prototyping with tolerances down to 5 microns
- Our engineers collaborate directly with clients for customized solutions
- We maintain state-of-the-art facilities with advanced metrology equipment
Associations and certifications
- FAA
Services
Single Point Diamond Turning
Our Single Point Diamond Turning (SPDT) services produce ultra-precise optical components with surface accuracies below 1 nm. We handle diameters up to 1 meter for lenses, mirrors, and complex systems like telescopes. Our capabilities include on-machine profilometry and interferometric testing to ensure nanometer-level precision for aerospace, defense, and scientific applications.
Optomechanical Engineering
We design and manufacture high-precision optical systems tailored to demanding environments. Our engineers perform systems analysis, thermal/vibration testing, and FAA certification for complete solutions. Applications include airborne multispectral imagers, LiDAR instruments, and space-based laser systems requiring ruggedized, mission-critical performance.
CNC Machining
Our CNC capabilities include milling to 64x32x30 inches with 0.0002-inch tolerances and micro-turning for components under 0.39 inches. We support rapid prototyping and production runs using wire EDM, sheet metal fabrication, and Mil-Spec welding to meet exacting military and aerospace standards.
Optical Coatings
We apply durable reflective and antireflective coatings optimized for harsh environments. Our protected silver coatings for SPDT surfaces exceed MIL-M-13508 durability standards. Capabilities include anodizing, painting, and specialized optical coatings for UV to IR wavelengths in defense and scientific applications.
Lightweight Racks
Our FAA-certified Lightweight Rugged Electronic Racks (L-RER) offer customizable, stackable solutions for air, ground, sea, and space vehicles. These aluminum enclosures combine high strength-to-weight ratios with rapid delivery for stocked sizes, supporting military and aerospace electronics packaging requirements.
Questions
What industries does Welch Mechanical Designs serve?
We serve aerospace, defense, scientific research, telecommunications, and energy sectors with custom optomechanical solutions.
Can you handle both prototyping and large-scale production?
Yes, our facilities support rapid prototyping and scalable production with tolerances down to 5 microns for any project size.
What specialized manufacturing technologies do you use?
We employ Single Point Diamond Turning, CNC machining, wire EDM, and advanced metrology equipment including Zygo interferometers.
Are your optical systems FAA certified?
Yes, we provide FAA-certified design and manufacturing for aircraft modifications and aerospace applications.
How do you ensure quality in optical coatings?
Our protected silver coatings undergo MIL-M-13508 testing to ensure durability in extreme environments.
What support do you provide after project delivery?
We offer post-delivery modifications, thermal/vibration testing, and ongoing engineering support for all systems.