O'donnell Consulting Engineers
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We perform engineering design, analysis, troubleshooting and equipment life extension services, assisting clients in the energy, mining, manufacturing, oil/gas, chemical and other industries solve complex problems - allowing them to increase production performance, and become more cost-efficient. Our services also include expert witness and forensic engineering services - determining the root cause of failures, fire/explosions and product liability issues.

Investigating design and materials, weld, metallurgical and corrosion issues on components. Expert witness services, litigation support, and forensic engineering investigations to legal, insurance, and industrial firms.
Services
O'Donnell Consulting Engineers, Inc. performs design, analysis and troubleshooting services - providing solutions to our clients to improve their bottom line.
We enjoy technical challenges - from the simple to complex.
Our company's roots began when Bill O'Donnell, Sr. founded O'Donnell & Associates - an engineering firm specializing in design and analysis, including components operating at high temperatures.
We have since expanded to offer engineering services to clients throughout the world in such diverse industries as energy, petrochemical, metals, fabrication, construction, marine, mining, and aerospace.
Design & Analysis and Troubleshooting services on components using (thermal, stress, vibration and fatigue) Finite Element Analysis to API, AWS, ASME and other codes, ensuring structural integrity.
These services include engineering support in the entire life-cycle of equipment and facilities - from assisting in product development, to resolving operational issues, to providing support on equipment nearing the end of design life (Fitness for Service).
Our most valuable tool is the experience and creativity of our Engineering Team - performing design, analysis and Weld Troubleshooting on components including pressure vessels, heat exchangers, condensors, mixers, pumps, valves, conveyors, and welded assemblies.
Performing engineering design and (stress, thermal & fatigue) analysis to codes including AWS, API and ASME (B&PV, Piping and BTH) - ensuring structural integrity of pressure vessels, heat exchangers and other process equipment.
Whether it requires closed-form Design-By-Rule methods (such as ASME Section VIII Division 1) or finite element analysis and Design-By-Analysis (such as ASME Section VIII Division 2) - we have extensive experience in the design, analysis and optimization, maximizing equipment reliability and controlling costs for owner-users.
Performing engineering troubleshooting and designing repair solutions on issues including thermal, corrosion, materials/ weld, vibration and fatigue issues on power and process equipment.
Our solutions keep you compliant to Codes including AWS, API, ASME - ensuring structural integrity, maximizing equipment reliability and controlling your costs.
Performing weld troubleshooting/ consulting services, providing repair solutions to manufacturing and field issues - keeping you compliant to AWS, API, ASME and other relevant Codes.
Our services include weld testing & analysis, resolving (weld distortion/ cracking /corrosion/ fatigue/ failure) issues - as well as joint analysis and stress analysis.
Our services also include Certified Weld Inspection Services (CWI).
From the inspection results, we provide engineering analysis and effective weld repair solutions, often through the use of three-dimensional finite element analysis (FEA) to quantify residual welding stresses, fatigue strength reduction due to lack of fusion, underpenetration, inclusions and other imperfections.
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