Business Details
50+ Years
experience
Custom Returnable Packaging & Injection Molding Solutions
Dunnage Engineering has been a leader in returnable packaging solutions since 1961, combining over six decades of industry expertise with innovative engineering. Our ISO 9001:2015-certified quality system ensures precision in designing and manufacturing custom dunnage, trays, and injection-molded components that protect parts during transport across global supply chains. We specialize in durable, recyclable materials like vinyl-coated steel and thermoplastics, serving automotive and industrial clients with solutions that balance functionality, sustainability, and cost-efficiency.Our engineering team leverages advanced CAD modeling and prototyping to create tailored packaging systems, while our commitment to environmental responsibility drives waste reduction and material recycling initiatives. Located in Brighton, Michigan, we operate as a family-owned business deeply rooted in community support through partnerships with local charities and educational institutions.
Services
Custom Injection Molding
Vinyl Coated Steel Dunnage
Custom Trays & Totes
Formed Steel Dunnage
Dunnage Engineering Design
Thermoplastic Recycling
Automotive Packaging Solutions
Prototype Development
Industrial Component Protection
Returnable Container Systems
Details
- Year established: 1961
Highlights and features
- We have over 60 years of specialized experience in industrial packaging since 1961
- Our ISO 9001:2015-certified quality system ensures consistent product reliability
- We offer design engineering expertise with advanced CAD modeling capabilities
- Our solutions use 100% recyclable thermoplastic materials for environmental sustainability
- All products are manufactured in the USA with domestic supply chain partnerships
Associations and certifications
- ISO 9001:2015
Services
Custom Injection Molding
We produce precision injection-molded thermoplastic components for industrial packaging applications. Our capabilities include part design assistance, material selection, and production using aluminum and steel tooling. The process accommodates complex geometries and varying production volumes while maintaining strict quality standards.
Vinyl Coated Steel Dunnage
Our original vinyl-coated steel dunnage provides durable, oil-resistant packaging for automotive components. The formed steel bars create repetitive pocket shapes that securely hold stamped panels and large parts during transport and storage across global supply chains.
Custom Dunnage Trays
We design and manufacture specialized trays for protecting delicate components during shipping. These trays use TPU nest inserts, steel wear plates, and sterilization-compatible materials to accommodate automotive parts, electronic components, and food industry equipment.
Dunnage Engineering Design
Our engineering team creates tailored packaging solutions using CAD solid modeling and prototyping technologies. The process involves analyzing part specifications, developing dunnage concepts, and validating designs through 3D printing or CNC-machined prototypes before final production.
Thermoplastic Recycling
We implement recycling programs for thermoplastic materials used in dunnage production. This environmental initiative reduces waste by reprocessing end-of-life containers while maintaining material properties for continued industrial applications.
Questions
What industries do you serve with your packaging solutions?
We primarily serve automotive manufacturers and industrial clients requiring precision component protection during shipping and storage.
Are your packaging solutions customizable for specific needs?
Yes, all our dunnage systems and containers are custom-engineered to meet exact part dimensions, material requirements, and logistics conditions.
What sustainability practices do you implement?
We use 100% recyclable thermoplastics, maintain an environmental management system, and design durable returnable containers to minimize waste.
Do you offer international shipping for your products?
Yes, our solutions are used across North America, Europe, and Mexico with localized support through our UK office.
What quality certifications do you hold?
We are ISO 9001:2015-certified with a quality system focused on continuous improvement and customer satisfaction.
How do you ensure proper part protection in transit?
Our engineering team uses CAD modeling and prototyping to design dunnage that prevents damage from vibration, impact, and environmental factors.
