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Business Details
37 Years
experience
Your Premier Corrosion Engineering Team in Cocoa, FL
Since 1989, CONSULEX has provided specialized engineering, consulting, management, and technical services focused exclusively on corrosion control. Our team of NACE and SSPC-certified professionals delivers solutions for protective coatings, cathodic protection, and corrosion management programs. With expertise in condition assessments, failure analysis, and proprietary BASE.COAT software for asset management, we serve global clients across aerospace, marine, energy, and infrastructure sectors.

Our approach combines engineering rigor, industry-leading certifications, and 30+ years of field experience to extend asset longevity while reducing maintenance costs. We maintain strict quality programs for technical inspections and remedial repairs, supported by partnerships with laboratories and coating manufacturers. Our licensed engineering firm operates in 25+ countries, offering underwater inspection capabilities and expert testimony services for complex corrosion challenges.
Services
Corrosion Engineering Cathodic Protection Coatings Inspection Failure Analysis Program Management Materials Engineering Underwater Inspection Laboratory Testing Expert Testimony BASE.COAT Software
Details
  • Year established: 1989
Highlights and features
  • 30+ years of specialized corrosion engineering experience
  • NACE and SSPC-certified inspection professionals on staff
  • Proprietary BASE.COAT corrosion management software
  • Global operations in 25+ countries
  • Underwater inspection capabilities for submerged assets
Associations and certifications
  • NACE International
  • SSPC: The Society for Protective Coatings
Services
Corrosion Engineering
Our corrosion engineering services combine NACE-certified expertise with 30+ years of field experience to develop customized protection strategies. We conduct condition assessments, material selection, and failure analysis to implement cost-effective solutions that extend asset lifespan. Our engineers apply FARADAY's Law principles to quantify corrosion rates and design mitigation systems.
Cathodic Protection
We design and implement cathodic protection systems for underground and submerged assets using industry-leading standards. Our services include system assessments, interference analysis, and rectifier testing to ensure optimal performance. Clients benefit from integrated solutions that combine CP with coating systems for comprehensive corrosion management.
Coatings Inspection
As one of 15 SSPC-QP5-certified companies globally, we provide coating inspection services for industrial and marine applications. Our NACE-certified inspectors ensure compliance with specifications during application, including surface preparation, coating thickness, and holiday detection to guarantee long-term performance.
BASE.COAT Software
Our proprietary BASE.COAT software enables predictive corrosion management through data-driven decision-making. The system catalogs assets, analyzes condition data, forecasts maintenance costs, and generates prioritized work plans. It integrates with CMMS systems to optimize budget allocation for 5-10 year maintenance cycles.
Failure Analysis
We investigate coating failures using laboratory testing and field analysis to identify root causes. Our experts determine whether failures resulted from material defects, application errors, or environmental factors, then develop corrective action plans to prevent recurrence in future projects.
Questions
What corrosion control services does CONSULEX offer?
We provide corrosion engineering, cathodic protection, coating inspections, failure analysis, and corrosion management programs using BASE.COAT software.
Are CONSULEX engineers certified in corrosion control?
Yes, our team includes NACE International and SSPC-certified professionals with 30+ years of industry experience.
How does BASE.COAT software help with corrosion management?
BASE.COAT streamlines corrosion control programs through asset cataloging, condition assessments, cost forecasting, and 5-10 year maintenance planning.
In which industries does CONSULEX operate?
We serve aerospace, marine, energy, transportation, government, and industrial sectors across 25+ countries.
Can CONSULEX handle underwater corrosion inspections?
Yes, we have certified divers and equipment for underwater inspections that eliminate facility drainage requirements.
How does CONSULEX ensure quality in corrosion projects?
Through SSPC-QP5-certified inspections, laboratory testing partnerships, and strict quality control during coating installations.