Business Details
21 Years
experience
Trusted PCB Assembly Services in Wood Dale, IL
Founded in 2005, Flextron Circuit Assembly specializes in high-quality printed circuit board assembly (PCBA) services for prototype and production volumes. Our expertise spans surface mount technology (SMT), through-hole, and mixed-technology assembly, serving critical industries like medical, aerospace, and industrial equipment. With ISO 9001, ISO 13485, and AS9100 certifications, we prioritize quality, reliability, and manufacturability through advanced engineering support and rigorous compliance standards. Our dedicated team combines technical proficiency with responsive service to deliver cost-effective solutions tailored to complex electronic manufacturing challenges. As a one-stop shop, we handle component sourcing, design optimization, and full lifecycle production, ensuring seamless transitions from prototyping to high-volume output.Our facility in Wood Dale, Illinois, features state-of-the-art equipment and ESD-protected environments to meet exacting specifications for RoHS compliance, thermal management, and precision assembly. By maintaining separate soldering systems for leaded and lead-free processes, we guarantee contamination-free production while supporting rapid turnaround times for urgent prototyping needs. Our commitment to transparency and customer collaboration has established us as a trusted partner for OEMs requiring robust, repeatable electronics manufacturing solutions.
Services
Advanced SMT PCB Assembly
Design for Manufacturing
Quick Turn Prototypes
Mixed Technology Assembly
Assurance of Absolute Quality
Through-Hole Assembly
Conformal Coating
Box Build/Mechanical Assembly
Details
- Year established: 2005
Highlights and features
- 18 years of experience in PCB manufacturing and assembly since 2005
- ISO 13485, ISO 9001, and AS9100 certified quality management systems
- On-time delivery with rapid prototyping capabilities
- Professional engineering team offering DFM analysis and process optimization
- One-stop shop for complete PCB assembly and manufacturing solutions
Associations and certifications
- AS9100
- ISO 13485
- ISO 9001
- ITAR Registered
- J-STD-001
- IPC-A-610 Class 2
- IPC-A-610 Class 3
- RoHS Compliant
What people say
Unsurpassed quality
Reliable and trustworthy
Impressive facility
Professional team
Excellent service
Services
Advanced SMT PCB Assembly
Our advanced SMT lines handle components from 01005 to micro-BGA with 3D SPI and AOI inspection. We support lead-free and leaded assembly in nitrogen-controlled environments. Our capabilities include high-density interconnects and bonded carrier assemblies for demanding applications.
Design for Manufacturing
Our engineers identify manufacturability challenges and provide cost-saving solutions through BOM scrubbing and component optimization. We deliver detailed DFM reports with actionable recommendations to improve yield and reduce production costs for complex PCB designs.
Mixed Technology Assembly
We combine SMT and through-hole components on single or double-sided boards using wave and selective soldering systems. Our process handles thermal-demanding applications with separate solder pots for leaded and lead-free assemblies to prevent cross-contamination.
Through-Hole Assembly
Our PTH capabilities include axial, radial, and odd-form components with manual insertion techniques for complex connectors. We use nitrogen-inerted wave soldering for aerospace-grade assemblies and heavy copper applications requiring specialized thermal management.
Quick Turn Prototypes
Dedicated production lines with high-speed pick-and-place machines enable fast turnaround for prototypes and small batches. Our technicians support manual assembly for last-minute component changes while maintaining strict RoHS compliance and traceability standards.
Questions
What industries does Flextron serve?
We specialize in medical, aerospace, industrial equipment, lighting, and IoT applications requiring high-reliability PCB assemblies.
Are your PCB assemblies RoHS compliant?
Yes, we offer both RoHS-compliant and leaded assembly options with separate soldering systems to prevent contamination.
Do you handle prototype orders?
Yes, our dedicated rapid prototyping lines support quick-turn requirements for all production volumes.
What quality certifications do you hold?
We maintain ISO 9001, ISO 13485, AS9100 certifications, and ITAR registration for quality assurance.
Can you assist with component sourcing?
Yes, we offer turnkey solutions including component procurement and inventory management for complete assemblies.
What testing capabilities do you have?
We provide in-circuit testing, functional testing, X-ray inspection, and conformal coating verification for quality assurance.
