Business Details
19 Years
experience
Custom Industrial Equipment Solutions
Aura Systems, located in Decatur, Illinois, has been a leader in industrial equipment manufacturing since 2007. Our team of experts brings over 225 years of combined engineering experience, specializing in custom solutions for heavy equipment, agricultural, automotive, and component manufacturers. We design, fabricate, and assemble all equipment in-house, ensuring rigorous testing and commissioning to guarantee results. Our commitment to continuous improvement and proactive responses allows us to deliver value-based competitive advantages tailored to client needs. With 15,000 square feet of manufacturing space and expertise in mechanical, fluid power, and controls engineering, we provide on-site installation, troubleshooting, and equipment updates.Our strategic partnerships enable specialized machining and fabrication, reducing lead times while maintaining high-quality standards. We prioritize cost competitiveness and trust-based relationships, serving North America's largest manufacturers with turnkey systems and integration. Our focus on ergonomic and safety-enhanced solutions, such as lifting devices and manipulators, addresses diverse industry requirements. By combining decades of experience with innovative engineering, we develop cost-effective, timely solutions for complex manufacturing challenges. Our dedication to client satisfaction is reflected in our comprehensive support, from initial design to post-installation services.
Services
Lifting Devices
Manipulators
Presses
Load Movement
Conveyor Systems
Assembly Machines
Controls Services
Mold & Die Handling
Work Positioners
Ergonomic Equipment
Details
- Year established: 2007
Highlights and features
- We offer over 225 years of combined engineering experience in industrial equipment manufacturing.
- All equipment is designed, fabricated, and assembled in-house for quality control.
- Our team specializes in ergonomic and safety-enhanced solutions for diverse industries.
- We provide turnkey systems integration and on-site installation support.
- Strategic partnerships enable specialized machining while reducing lead times.
Services
Lifting Devices
Aura Systems designs custom lifting devices that enhance safety and ergonomics in manufacturing environments. These solutions facilitate the precise movement of heavy components like engine blocks, crankshafts, and industrial molds. Our devices integrate vacuum, pneumatic, and hydraulic technologies for reliability across automotive, heavy equipment, and aerospace sectors.
Manipulators
Our manipulators enable precise positioning and rotation of large components in assembly lines. Applications include tire installation, engine block handling, and casting core manipulation. Engineered for ergonomic efficiency, these systems reduce manual labor risks while improving productivity in high-volume manufacturing settings.
Conveyor Systems
Custom conveyor systems streamline material flow across production lines. Solutions include automated dolly systems, belt conveyors, and turntables designed for heavy loads. These systems optimize space utilization and workflow efficiency in automotive and heavy equipment assembly plants.
Assembly Machines
Specialized assembly machines automate complex processes like headlight installation, fuel injector pressing, and cylinder head assembly. These semi-automated systems enhance precision, reduce cycle times, and ensure quality consistency in high-volume manufacturing environments.
Work Positioners
Work positioners and inverters improve worker safety by enabling optimal positioning of heavy components during assembly. Applications include mold coating, brake anchor inversion, and excavator boom installation, reducing physical strain and improving operational accuracy.
People
Mark Sadorus
President, Co-Founder & Applications Engineer
With 34 years of engineering experience, Mark specializes in applications engineering for material handling systems. He develops tailored solutions for automotive, aerospace, and heavy equipment manufacturers, leveraging 20+ years of expertise in specifying and proposing complex machinery.
Ray Melton
Mechanical Design Engineer & Project Manager
Ray has 24 years of mechanical design experience, focusing on lifting devices and end-effectors. He applies sound engineering principles to create efficient tooling solutions for custom material handling and bulk material transport systems.
Duffy Sadorus
Vice President, Co-Founder & Engineering Manager
A 29-year engineering veteran, Duffy specializes in complex mechanical equipment design. He leads the development of custom tooling and lift systems for Fortune 500 manufacturers, ensuring innovative solutions meet rigorous industrial standards.
Rex Mattes
Senior Controls Engineer
Rex brings 25 years of expertise in control system engineering, programming Allen Bradley, Siemens, and Mitsubishi PLC systems. His work ensures seamless automation integration across Aura's industrial equipment portfolio.
Sakshi Sinha
Mechanical Design Engineer
Sakshi holds a Master's in Mechanical Engineering with specialization in CAD design and finite element analysis. She develops material handling equipment and conveyor systems, combining academic rigor with practical engineering applications.
Questions
What industries does Aura Systems serve?
We serve automotive, heavy equipment, agricultural, aerospace, and component manufacturing industries with custom material handling solutions.
Can Aura Systems handle complex custom equipment requests?
Yes, our team specializes in complex systems with multiple machines, from simple tooling to integrated automation solutions.
Where is Aura Systems located?
Our manufacturing facility is located at 2345 E. Garfield Ave., Decatur, IL 62526.
How does Aura ensure equipment quality?
All equipment is designed, fabricated, and assembled in-house with rigorous testing and commissioning before delivery.
What support services are available?
We provide on-site installation, troubleshooting, equipment updates, and rebuilding services for all our systems.
How quickly can Aura develop a solution?
Our strategic partnerships and 15,000 sq ft facility enable reduced lead times while maintaining quality standards.
