Business Details
33 Years
experience
Industrial Engineering Solutions Since 1993
Since 1993, Plant Systems Engineering has delivered engineering design services across mechanical, process, structural, and civil disciplines. Our expertise spans industrial infrastructure, mechanical systems, piping, ducting, and environmental controls, serving diverse sectors including minerals, energy, food, and pharmaceuticals. With projects nationwide, we specialize in retrofitting systems into existing facilities and providing feasibility studies to establish budgets and project scopes. Based in Central Pennsylvania, our team holds licenses in multiple states, enabling nationwide project execution. Our engineers utilize AutoCAD 2D and Inventor for projects up to $25M, with 80% of business coming from repeat clients.We emphasize Front End Loading (FEL) to mitigate risks early in project planning. Our staff includes licensed professionals with decades of experience in industrial facilities, supported by technical specialists in 3D design and documentation. Community involvement remains a priority, with team members active in local sports and volunteer firefighting. Over 30 years, we have completed 700+ projects, bridging gaps between client concepts and deliverable products through innovative engineering solutions.
Services
Mechanical Engineering
Process Design
Structural Analysis
Civil Engineering
Forensic Engineering
Warehouse Integration
Details
- Year established: 1993
Highlights and features
- We offer 30+ years of industrial engineering experience across diverse sectors.
- Our team holds licenses in 10+ states for nationwide project execution.
- 80% of our business comes from repeat clients seeking reliable solutions.
- We utilize AutoCAD 2D and Inventor for precise $25M+ project delivery.
- Front End Loading (FEL) expertise minimizes risks during early project phases.
What people say
Patience, professionalism, expertise
Great partnership in claim settlement
Innovative approach to projects
Licensed in multiple states
30+ years of experience
Services
Mechanical Engineering
We provide mechanical engineering for industrial systems including piping, ducting, and material handling. Our team designs custom solutions for process optimization and equipment integration. Services cover feasibility studies, cost estimation, and detailed construction documentation for $25M+ projects.
Process Design
Our process design services develop flow diagrams and general arrangements for industrial plants. We specialize in bulk material handling, environmental systems, and tank storage solutions. Projects include pre-construction imaging and code compliance assessments for sectors like energy and food processing.
Structural Analysis
We engineer structural systems for industrial facilities, including silos, bins, and framing. Our team performs ASME pressure vessel analysis and plate work assessments. Services support retrofitting existing structures and designing new facilities to withstand industrial demands.
Forensic Engineering
Our forensic team investigates industrial losses across North America. We provide origin/cause analysis, damage assessments, and expert testimony for insurance claims. Clients include major insurers and corporations requiring multidisciplinary solutions for complex equipment failures.
Warehouse Integration
We design warehouse fitouts with material handling systems and automation integration. Services include infrastructure studies, cost estimation, and detailed design for distribution hubs. Our team partners with control system experts to deliver turnkey solutions along the East Coast.
People
Craig Warner
President, Professional Engineer
40 years of industrial engineering experience. Licensed in 10 states. Specializes in plant design for chemicals and minerals processing. Former plant engineer turned PSE leader since 1993. NCEES Record Holder.
Jacob Warner
Mechanical Engineer
10 years designing piping and material handling systems. Expertise in dust collection and process piping. Manages project coordination and cost estimation. Joined PSE in 2018 after academic achievements at University of Pittsburgh.
Joel Warner
Civil Engineer
4 years structural engineering experience. Focus on industrial facilities and silo structures. EIT status with PE license pending. Interned at PSE in 2018. Volunteer firefighter with technical expertise in 3D modeling.
Mike Allen
Structural Engineer
43 years designing industrial framing systems. Former Army Corps of Engineers member. Specializes in structural analysis for harsh industrial environments. Provides mentorship to junior engineers with decades of practical knowledge.
Brian Barrick
Senior Mechanical Designer
23 years creating material handling systems. Proficient in AutoCAD and Inventor. Expert in pollution control systems. Longest-tenured technical staff member with deep institutional knowledge of PSE's design standards.
Questions
What industries do you serve?
We work with minerals, energy, food, pharmaceuticals, plastics, and forestry industries for engineering solutions.
How long have you been in business?
Plant Systems Engineering has provided services since 1993, with over 30 years of industry experience.
What software do you use?
We utilize AutoCAD 2D, Autodesk Inventor, and 3D modeling tools for pre-construction imaging and design.
Do you work outside the U.S.?
Our forensic engineering team operates in Canada and continental U.S., with structural analysis for international clients.
What is Front End Loading (FEL)?
FEL is our risk mitigation process before detailed design, optimizing project success through early strategic planning.
