Business Details
33 Years
experience
Advanced Material Handling Systems
Rheo Engineering has evolved over three decades from a safety solution provider into a comprehensive material handling and process technology company. Our core focus on safety and containment remains integral to our design process, complemented by a broad range of products and turn-key systems for diverse industries. With expertise in machine design, automation, and process development, we have invested in advanced testing facilities and expanded manufacturing capabilities to meet evolving client needs. Our vertically integrated team of engineers, fabricators, and project managers ensures quality control and adherence to schedules.We specialize in tailored solutions for powder handling, containment, and process challenges, serving life sciences and specialty chemical sectors globally. Our commitment to innovation is reflected in patented technologies and partnerships with OEM networks, enabling plant-wide integrated systems. Headquartered in Peoria, Illinois, we combine local market understanding with international reach through our European office and global distribution network. Our reputation for reliability is built on rigorous testing, GMP compliance, and a disciplined approach to fitting solutions to specific manufacturing processes.
Services
Containment Isolators
Vacuum Conveyance Systems
Drum Handling Equipment
Process Automation
Containment Testing
Material Transfer Stations
Bin Blending Systems
Dust Control Solutions
Single-Use Technologies
Turnkey Process Systems
Details
- Year established: 1993
Highlights and features
- 30+ years of specialized expertise in powder handling systems
- Vertically integrated manufacturing and engineering teams
- Proven technologies with global OEM partnerships
- GMP-compliant design and testing facilities
- Custom solutions for high-containment applications
Services
Containment Isolators
Our rigid containment isolators provide engineering controls for high-potency compound handling in API manufacturing. These systems maintain operator safety through sealed environments while enabling precise material transfer and process integration. Designed for cGMP compliance, they feature HEPA filtration and seamless integration with existing manufacturing workflows.
Vacuum Conveyance
Vacuum conveying systems enable dust-free powder transport between process vessels. Our solutions handle capacities up to 75kg/minute with containment levels below 100g/m. Systems include stainless steel or single-use components with automated controls for continuous manufacturing operations.
Drum Conditioning
Automated drum conditioning systems address material caking issues in storage containers. Our equipment applies controlled compressive force up to 6000lbs to break hardened masses while maintaining operator safety. Systems handle 1-60 drums per minute with capacities up to 300kg per unit.
Process Automation
Turnkey automation solutions for continuous manufacturing processes. Our systems integrate material handling, containment, and process equipment with PLC controls. Features include recipe-based operation, real-time monitoring, and seamless connection to existing process vessels and control systems.
Containment Testing
Comprehensive containment validation using state-of-the-art testing centers. Services include HEPA filtration efficiency testing (99.99%), airflow visualization, and occupational exposure level (OEL) verification. Our facilities support CID1 environment testing and GMP-compliant validation protocols.
Questions
What industries does Rheo Engineering serve?
We primarily serve life sciences, pharmaceutical, and specialty chemical industries with material handling and containment solutions.
Do you offer custom engineering solutions?
Yes, our team develops customized material handling systems tailored to specific process requirements and containment needs.
Are your systems GMP compliant?
All our equipment is designed to meet cGMP standards with documentation packages for regulatory submissions.
Do you provide international support?
We have a European office in Germany and distribution partners across six continents for global support.
What containment levels can you achieve?
Our systems maintain containment levels from 100-0.01g/m³ depending on application requirements.
How do you handle process validation?
We provide complete validation documentation and have dedicated testing centers for system verification.
